Custom Potting Dispensing and Curing Systems

At Thermal Innovations Corp., we are able to design and build complete thermal processing solutions for your exact production needs. Possessing an extensive background in modular design, full custom projects, and competence in multiple types of heating technology, we can bring together all of the design and engineering resources that your process or project requires. We will work within your specific constraints while creating a comprehensive solution that does not compromise on thermal performance, process quality, or consistency.

We were recently contracted to develop a PLC-controlled potting dispensing and curing system for a major process instrumentation manufacturer. Their workflow includes high volume production of precision temperature sensors, which require highly precise, repeatable manufacturing processes that incorporate finely controlled thermal treatments. A large number of the clients for this customer are Automotive Tier 1 and Tier 2 suppliers, which require best cost efficiencies possible while demanding high quality. Tied to a specific potting approach mandated by their customer base, this manufacturer came to us for our abilities in complying with many performance and quality expectations.

(Click on thumbnail to enlarge)

Automated Potting Dispense Nozzle
Automated Potting Dispense Nozzle
Potting  Dispense and Curing Turntable
Potting Dispense and Curing Turntable

We designed and built an automated instrumentation potting system complete with full PLC control. In this all-new system, which included controls directed towards this customer's precision requirements, we were able to bring production rates past 200 parts per hour. More importantly, quality was improved and brought to a more consistent level than before.

Our extensive design and engineering background, stretching over multiple heat treating and control technologies, made it possible for us to assist this customer. We were able to develop a comprehensive manufacturing solution while working within the confines of their advanced process requirements, an accomplishment few other thermal processing manufacturers would be able to pull off. This is just one of many projects that have come to form our reputation for success.

For more information about our capabilities, portfolio of work or current technology offerings, feel free to contact us directly.

Additional Information

Industry Focus
Heating Equipment OEM
Heavy Equipment
Marquee Customers
Automotive Industry
  • General Motors Corporation
    • 7 Plant Locations
  • Fiat-Chrysler
  • Mitsubishi/Diamond Star
  • BMW
  • Toyota
  • Ford Motor Company
    • 2 Plant Locations
  • Volvo
    • 3 Plant Locations
Electronics Market
  • Fiat-Chrysler
  • Motorola
  • Delphi-Delmex
  • United Technology
  • TRW Automotive
  • TE Connectivity
  • Jabil
  • Donaldson
  • Parker Finite Division
  • PolyFlex Circuits
  • LCR Electronics
  • Senerject
General Industrial & Heavy Equipment
  • Caterpillar
  • Steelcase
  • Haworth
  • Harley Davidson Corporation
  • Knoll Group
  • Maytag Corporation
  • Macdon Industries
  • Fiat-Chrysler
  • Copeland
  • Dupont Powder Coatings
  • Valspar
  • Electric Boat Division of General Dynamics
  • Sauder Woodworking
  • Tyler Refrigeration
  • Jerith Manufacturing
  • TruVue
  • Cosco
  • General Electric Company
  • Siemens
  • Ingersoll Rand Company
  • 3M
  • Dant-Clayton
  • Lear Corporation
  • Kentucky Manufacturing
  • Springco
  • Thomson Industries
Industry Standards
CCAI (Chemical Coaters Association International)
PCI (Powder Coating Institute)
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